Rice-lake 880 Performance Series Indicator/Controller Techni Manuel d'utilisateur

158387 Rev C880 Performance SeriesPanel Mount Controller/IndicatorVersion 1.01Technical/Service Manual

Table 1-1. Key FunctionsKey FunctionZEROSets the current gross weight to zero.Also used to navigate to different menu levels or used to increment a nu

94 880 Technical/Service Manual10.0 Appendix10.1 Error MessagesThe 880 indicator provides a number of error messages. When an error occurs, the messag

Appendix 9510.2 Using the HARDWARE CommandThe HARDWARE serial command can be used to verify that installed option cards are recognized by the system.

96 880 Technical/Service Manual10.4 Status MessagesThe EDP command P can be used to provide status about the indicator. •The P EDP command returns wha

Appendix 97Table 10-5 lists the sub-parameters available when configuring a scale using INDUST mode. The table includes the default values of the INDU

98 880 Technical/Service Manual10.6.3 RS-485 Data FormatsThe 880 has a built-in RS-485 software protocol which is enabled when configuring a port’s TY

Appendix 99Example: To send the XG#1 command from an ASCII terminal to an indicator at address 65 (decimal) on the RS-485 network, use the format show

100 880 Technical/Service ManualB12 Dynamic =00 if UNITS=PRIMARY=01 if UNITS=PRIMARY=10 if UNITS=PRIMARY=11 (note used)B13 Configuration =00 (not used

Appendix 101<wspec [–] [0] digit[[.]digit]> Scale weight Weight for the source scale. wspec is defined as follows:wspec Indicates whether the we

102 880 Technical/Service Manual10.8 Stream Formatting Examples10.8.1 Toledo 8142 IndicatorSample string for Toledo 8142 indicator (with no checksum):

Appendix 10310.8.2 Cardinal 738 IndicatorSample string for the Cardinal 738 indicator:<CR><POL><wwwwww><S><SP><units&

PTTIntroduction 51.4 Indicator OperationsBasic 880 operations are summarized below:1.4.1 Toggle Gross/Net Mode1. Press GROSSNETB/N to toggle the displ

104 880 Technical/Service Manual10.8.3 Weightronix WI 120 IndicatorSample string for the Weightronix WI120 indicator:<SP><G/N><POL>&

Appendix 10510.9 ASCII Character ChartUse the decimal values for ASCII characters listed in Tables 10-10 and 10-11 when specifying print format string

ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec HexÇ 128 80 á 160 A0 192 C0  224 E0ü 129 81 í 161 A1 193 C1  225 E1é 130 82 ó 162 A2 194 C2  22

Appendix 10710.10 Digital FilteringDigital filtering can be used to create a stable scale reading in challenging environments. The 880 has two filteri

108 880 Technical/Service Manual10.11 Analog Output CalibrationSee Section 3.0, Table 3-17 for ANALOG OUTPUT parameters.The following calibration proc

Appendix 10910.12 SpecificationsPowerLine Voltages Input Voltage – 100-240VAC, 9-36VDCInput Frequency – 47-63HzPower ConsumptionAC: 15 watts DC: 20 wa

110 880 Technical/Service Manual880 Limited WarrantyRice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed

Appendix 111For More InformationWeb SiteFrequently Asked Questions (FAQs) at http://www.ricelake.com/faqs.aspxContact InformationHours of OperationKno

112 880 Technical/Service Manual

6 880 Technical/Service Manual1.4.6 Preset Tare (Keyed Tare)NoteTare mode must be set to keyed or both for the preset tare feature to function.1. With

230 W. Coleman St. • Rice Lake, WI 54868 • USAU.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0) 88 2349171w

Introduction 71.4.10 SetpointsSetpoints must be enabled in the setup mode to be accessible in the user setup mode.To enter the setup mode:1. Remove th

8 880 Technical/Service Manual8. Press MENU to return to weighing mode.NoteSome indicator configurations may not allow setpoints to be turned off thro

Introduction 95. Press MENU to return to the weigh mode.NoteThe PRINT key only performs one accumulation, and only if the weight is above the accumula

10 880 Technical/Service Manual2.0 InstallationThis section describes procedures for connecting load cells, digital I/O, and serial communications cab

Installation 112.2 Panel Mount Installation 6.0" 5.3" 4.0" 3.0" 5.0"NoteThe controller can be mounted to the display DIN

Panel for mounting indicator (Ref)Din Rail Mounting PlateDisplay Assembly6-32 Kep NutsEnsure gasket is seated properly on display assembly before moun

Installation 132.2.1 Mounting the Controller Assembly RemotelyTo mount the controller assembly remotely a 6 pin connector (PN 153885) is required. See

14 880 Technical/Service Manual2.3 Controller Box DisassemblyWARNINGThe 880 has no on/off switch. Before opening the unit, ensure the power cord is di

Installation 152.3.1 Remove Backplate of Controller AssemblyRemove the backplate of the controller assembly to gain access to the CPU board, power sup

16 880 Technical/Service Manual2.4 Display Board ReplacementIf the 880 display board must removed, use the following procedure:1. Disconnect power to

Installation 172.5.2 Power ConnectionsPower connections to the 880 Panel Mount are shown below. • A three pin plug (PN 152334), is used to connect AC

18 880 Technical/Service ManualFor example, if the PC already has two physical RS-232 COM Ports, they most likely are designated COM1 and COM2. When

Green LEDYel l ow LEDInstallation 19Figure 2-11. RJ45 Ethernet JackImportantThe Ethernet port is not intended for use on Telecom Networks Circuits tha

20 880 Technical/Service Manual2.9 Audit Trail and the Audit JumperThe 880 includes an audit trail feature that keeps track of the number and the last

BackplatePower Supply BoardCable, Power to CPUCPU BoardScrews connecting power supply board to backplateScrews connecting CPU board to backplateInstal

22 880 Technical/Service Manual2.11 Digital I/ODigital inputs can be set to provide many indicator functions, including all keypad functions except ME

Installation 234. Insert the other screw into the hole for the setup switch access.Fillister Head ScrewFillister Head Screw5. Install the wire by thre

Contents iContentsAbout This Manual ...

12345679101213141516131718192011824 880 Technical/Service Manual2.15 Replacement PartsFigure 2-19. 880 Indicator Parts Illustration

Table 2-6. Panel Mount Replacement PartsItem No. Part No. Description (Quantity) Qty151674 Display Assembly, 880 Panel Mount (Includes items 1-7) Ref1

26 880 Technical/Service Manual3.0 ConfigurationTo configure the 880 indicator, the indicator must be placed in setup mode. The setup switch is access

Configuration 273.1.3 User Setup MenuThe 880 indicator can be configured using a series of menus accessed through the indicator front panel when the i

TMENUZEROPRINT GROSSNETB/NTAREUNITS28 880 Technical/Service ManualFigure 3-3. Five-Key Keypad Functions in Setup ModeFour front panel keys are used a

Configuration 293.1.4 Alphanumeric Entry ProcedureBecause of its limited keypad, the 880 will use the following scheme for alphanumeric entry.Display

30 880 Technical/Service Manual3.2.2 Setup MenuSCALE FEATUR PORTSPFORMTSETPTS DIGIO ALGOUT VERSAUDIT TARESETPTST & D ACCUMSETUPFigure 3-7. Setup M

Configuration 313.2.3 Scale Menu100001-100000...30HZ7.5HZ15HZ60HZ120HZ240HZ480HZ960HZLIGHTMEDIUMHEAVYSETUP...SCALEGRADSOFF2RNG3RNG2INTVL3INTVLSP

32 880 Technical/Service ManualSCALE MenuParameter Choices DescriptionGRADS 100001-100000Graduations – specifies the number of full scale graduations

Configuration 33TAREFN BOTHNOTAREPBTAREKEYEDTare function – Enables or disables push-button and keyed tare.BOTH – Both push-button and keyed tares are

ii 880 Technical/Service Manual3.0 Configuration ...

34 880 Technical/Service Manual3.2.4 FORMAT Menu...SCALE...FORMATPRI1D2D5DDSPDIVDECPNT8888888888808.8888888.8888888.8888888.8888888.8SETUP...

Table 3-6. Format Menu Parameters FORMAT MenuParameter Choices DescriptionIf SPLIT = OFFPRI DECPNTDSPDIVUNITSPrimary Units – Settings determine the sc

36 880 Technical/Service Manual3.2.5 Calibration MenuSCALE...CALIBRSETUP...Display and edittest weight valueWVAL WLINPOINT1Same as POINT

Configuration 373.2.6 Feature MenuSee Section 7.0 for information about custom print formatting.CONFIG...SETUP...REGION000000UIDKEYLCKZEROUNLOCK

Table 3-8. Feature Menu Parameters FEATUR MenuParameter Choices DescriptionREGION REGULAREGWRDDECFMTTIMEDATESelects regional settings. See Level 3 sub

Configuration 393.2.7 Region MenuSETUP...TFORMT T SEP SETDFORMT D SEP SETREGIONREGULAREGWOR DECFMTTIME DATENTEPCANADAINDUSTGROSSBRUTTODOTCOMMANON

40 880 Technical/Service ManualREGION Menu, REGULA / INDUST Sub menuParameter Choices DescriptionREGULA NTEPCANADAINDUSTNONEOIMLRegulatory mode – Spec

Configuration 41OVRBAS CALIBSCALEOverload Bases uses either the calibrated zero or the displayed scale zero for overload calculation.CALIB = Calibrate

42 880 Technical/Service Manual3.2.8 Ports MenuSETUP...COMSWAPFLDBUSUSBCOM...PORTS...BYTEBOTHNONEDVCNETPRFBUSAddress Addressnumber numberUSBMEM

Configuration 433.2.9 Com MenuSETUP...COM...PORTS...TRIGGESTRINDCOMANDSTRLFTREMOTESTOP B12TERMINCRCR/LFECHOONOFFEOLDLY0-255PRNMSGOFFONBAUD12002

Contents iii7.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

44 880 Technical/Service ManualCOM MenuParameter Choices DescriptionTRIGGE COMAND Setting Trigger to command allows opration of EDP commands and can p

Configuration 453.2.10 Ethernet Communications MenuSETUP...PORTS...ETHNETDHCPONOFFIPADRSxxx.xxx.xxx.xxxNETMSKxxx.xxx.xxx.xxxDFTGWYxxx.xxx.xx

Table 3-12. Ethernet Menu ParametersETHERNET MenuParameter Choices DescriptionDHCP ONOFFEnables (ON) or disables (OFF) Dynamic Host Configuration Prot

Configuration 473.2.11 USB HostUSBMEMLOAD SAVE?ALL ?CFG ?CAL ?...Figure 3-16. USB Host Menu StructureTable 3-13. USB HOST Menu ParametersUSB HOST M

48 880 Technical/Service Manual3.2.12 Print Format MenuPFORMT...SETUP...GFMTFMTCOMETH-SUSBCOMPORTformatNFMT SPFMTACCFMT HDRFMTformatUSBMEMET

Configuration 493.2.13 Setpoints MenuSETUP...SP CFG...SETPTS...SETPT1BATCHGSETPT2-20OFFAUTOMANUALSame as SETPT1OFFGROSSNET-GROSS-NET%RELPAUSEDE

AGROSS, NET, -GROSS, -NET, %REL%RELSP OnlyIf PREACT is LEARNnumberVALUEHIGHERLOWERINBANDOUTBANTRIPIf TRIP=HIGHER orLOWERnumberHYSTEROFFONLEARNPREACTIf

BPAUSE, DELAY, WAITSS, COUNTR, AUTJOGSLOTnumberVALUECLRACMOFFONCLRTAROFFONPSHPRTOFFONWAITSSPSHTAROFFONACCESSOFFONPSHACMOFFONONQUIENAME6ALPHASENSENORMA

52 880 Technical/Service ManualSETPTS MenuParameter Choices DescriptionLevel 2 submenusSETPT 1–SETPT 20OFFGROSSNET–GROSS–NET%RELPAUSEDELAYWAITSSCOUNT

Configuration 53PCOUNT 11–65535Preact learn interval. For setpoints with PREACT set to LEARN, specifies the number of batches after which the preact v

iv 880 Technical/Service Manual

54 880 Technical/Service Manual3.2.14 Digital Input MenuSETUP...BIT 1BIT 2-4...DIGIO...OFFPRINTZEROTAREUNITSCLEARDSPACCDSPTARNT/GRSCLRCNBATRUNB

Configuration 553.2.15 Analog Output MenuThe ALGOUT menu is used only if the analog output option is installed. If the analog output option is install

56 880 Technical/Service Manual3.2.16 Version MenuThe VERS menu is used to check the firmware version installed in the indicator and to set the indica

Calibration 574.0 CalibrationThe 880 can be calibrated using the front panel, EDP commands, or Revolution. Calibration consists of the following steps

58 880 Technical/Service Manual4.1 Front Panel Calibration 1. Put the indicator in setup mode using the setup switch on the back of the unit, see Figu

Calibration 594.1.1 Five-point linearizationFive-point linearization (using the WLIN parameter) provides increased scale accuracy by calibrating the i

60 880 Technical/Service Manual4.2 LAST – Calibrating Zero Without Removing Test WeightsLast zero (typically platform scales) replaces the original ca

Calibration 614.6 EDP Command CalibrationTo calibrate the indicator using EDP commands, the indicator COM, USBCOM or Ethernet port must be connected t

62 880 Technical/Service Manual5.0 Using Revolution®The Revolution utility provides functions used to support configuration, calibration, customizing

Using Revolution® 635.2 Configuration5.2.1 New Configuration File1. Select NEW FILE on the tool bar (NEW under the file menu can also be used).2. Sele

Introduction 1About This ManualThis manual is intended for use by service technicians responsible for installing and servicing 880 digital weight indi

NoteNote64 880 Technical/Service Manual3. Press and hold the SETUP switch (located under the Ethernet jack) while applying power to put the 880 into B

EDP Commands 656.0 EDP CommandsThe 880 indicator can be controlled by a personal computer or terminal connected to the EDP commands which can simulate

66 880 Technical/Service Manual6.1.2 Reporting CommandsReporting commands (see Table 6-2) send specific information to the EDP port. These commands ca

EDP Commands 67Scales MenuTable 6-3. Scales EDP CommandsCommand Menu Description Choices / RangeSC.ACCUM#1 ACCUM Accumulator OFF, ONSC.DFTHRH#1 DFTHRH

68 880 Technical/Service ManualCalibration MenuTable 6-5. CALIBR EDP CommandsCommand Menu Description Choices / RangeSC.WZERO#1 WZERO Perform zero cal

Table 6-7. PORTS – Field Bus EDP Commands Command Menu Description Choices / RangeFB.BYTESWAP#1 SWAP Specify byte swap for FB card NONE, BYTE, BOTHFB.

70 880 Technical/Service ManualPorts – USBCOM Menu Table 6-9. PORTS – USBCOM EDP Commands Command Menu Description Choices / RangeEDP.ECHO#2 ECHO Spec

EDP Commands 71Regulatory Menu Table 6-12. Regulatory EDP CommandsCommand Menu Description Choices / RangeREGWORD REGWRD Term printed when weighing in

72 880 Technical/Service ManualSetpoints MenuNoteTable 6-16. Setpoints EDP Commands Command Menu Description Choices / RangeSP.ACCESS#n ACCESS Setpoin

GROSS, NET, -GROSS, -NET, and %REL type setpointsSP.KIND#n=GROSS, NET, -GROSS, -NET, or %RELSP.ACCESS#nSP.BNDVAL#n (if TRIP INBAND or OUTBAND only

2 880 Technical/Service Manual1.1 Safe t ySafety Symbol DefinitionsWARNINGWARNINGImportantCAUTIONWARNINGIndicates a potentially hazardous situation th

74 880 Technical/Service ManualPrint Format MenuThe Menu items (except for HDRFMT) are listed by the format and the sub-parameters.Table 6-17. Print F

EDP Commands 756.1.5 Normal Mode CommandsThe normal mode commands (see Table 6-20) transmit data to the EDP port on demand. The SX, EX, and all the &q

Note76 880 Technical/Service ManualDigital I/O Control MenuTable 6-21. Digital I/O Control EDP CommandsCommand FunctionDON.b#s Set digital output on (

Print Formatting 777.0 Print FormattingThe 880 provides five print formats. Formats GFMT and NFMT will be printed based on the current mode of operati

78 880 Technical/Service Manual7.2 Default Print FormatsTable 7-2 shows the default print formats for the 880 and lists the conditions under which eac

Print Formatting 797.3 Customizing Print FormatsThe following sections describe procedures for customizing print formats using the EDP commands, the f

80 880 Technical/Service Manual7.3.3 Using Revolution®The Revolution configuration utility provides a print formatting grid with a tool bar. The grid

Setpoints 818.0 SetpointsThe 880 indicator provides 20 configurable setpoints for control of both indicator and external equipment functions. Setpoint

82 880 Technical/Service ManualWAITSS Wait for standstill. Suspends the batch sequence until the scale is at standstill. XCOUNTR Specifies the number

Setpoints 838.2 Batch OperationsBatches are controlled by digital inputs or EDP commands.Batch Run (BATRUN digital input) If a BATRUN digital input is

Introduction 31.2 Operating ModesThe 880 has three modes of operation:Normal ModeNormal mode is the weighing mode of the indicator. The indicator disp

84 880 Technical/Service ManualWhen configuration is complete, exit setup mode. Initialize the batch by turning the 3-way switch to ABORT, then unlock

NoteSetpoints 858.3 Batching ExamplesDIGIO, SLOT 0, BIT 1 = BATSTRDIGIO, SLOT 0, BIT 2, 3 and 4 = OUTPUTExample 1The following example is used to dis

86 880 Technical/Service ManualExample 2The following example uses a CONCUR setpoint to provide a two-speed simultaneous fill of a hopper to a net wei

Ethernet and USB 879.0 Ethernet and USB9.1 Ethernet Server/Client ConnectionsThe 880 supports two simultaneous TCP connections, one as a server and th

88 880 Technical/Service Manual9.1.2 PC Connection to the 880 Ethernet Server Through a Network Switch or Router (Infrastructure)NoteIn some cases, de

Ethernet and USB 89• When set to a higher value, the connection will be terminated after inactivity for the specified period of time, in seconds. The

Note90 880 Technical/Service ManualUsing Revolution® with Ethernet1. Use one of the methods shown in Section 9.1.1 or 9.1.2 to connect the 880 to the

Ethernet and USB 919.2 USB Host9.2.1 Using a USB KeyboardA USB keyboard will be detectable after plugging it in, no configuration will be required.Tab

92 880 Technical/Service Manual• Key pressed and key released are supported for use by an iRite handler.• When a USB keyboard is connected - Indicator

Ethernet and USB 939. Press TAR E to load the selected configuration. The display will say BUSY. When load is complete, LOADED will be displayed momen